Lineup of the five main characters in Marco Macaco by Dan Harder, 2010.
Given the financial constraints of the Marco Macaco feature production, the character modeling process was deliberately planned for maximum reuse between the characters. Hence, a Build-A-Bear-style system was devised in order to create models consisting mainly of other characters' body parts.
Lulu was entirely a variant of Marco, only with different proportions and new clothes. So was the Captain who, however, received a nose from the President. The bodies of Carlo and the President were unique, but pretty much everyone else's were reused in all sorts of manners. Overall we had four types of bodies to make combinations from: normal, strong, big and fat. All existed both in a dressed version and one with a naked torso (for the pirates and a number of local monkies). We had two kinds of legs, one with shoes and one barefoot. There were long trousers and shorts, long sleeves and T-shirts. The sleeves of all jackets were somehow derived from the President's (which were in turn stolen from the Disco Worms villain, Tony Dean). Monkey kids were made by shrinking the mouth and nose region and enlargening the eyes. And so on and so forth. The cast also included some turist pigs, which were all built from the same template, just with different clothes and accessories.
Confused?
You won't be after a quick peek at this simple chart, clearly describing the pattern of reuse.





















